Sherpa vs. Fleece: What’s the Difference and Which One Should You Pick?
When it comes to cozy outerwear, Sherpa and fleece are two favorites in the custom merch world. But what’s the real difference between them — and which one is right for your brand? In this guide, we break down the textures, benefits, and best uses of both materials, so you can confidently choose your next standout piece with Nerds.
1. What Is Fleece?
Fleece is a soft, synthetic fabric made from polyester. It’s designed to mimic the insulating qualities of wool, but with less weight and faster drying time. At Nerds, we often use fleece in zip jackets and warm layers like the Trekker — soft inside, smooth outside, and perfect for active or everyday wear.
Fleece is warm, lightweight, and easy to move in. It's a solid choice for mid-season layering, work uniforms, or outdoor team merch.
2. What Is Sherpa?
Sherpa is a fluffy, high-pile fleece designed to look and feel like sheep’s wool. Think: soft, cuddly, and super warm. It’s most often used in linings or full outerwear pieces where comfort and visual impact are key — like our Brooker jacket or The Liner.
It’s heavier and fuzzier than regular fleece, giving your merch a bold, tactile look that feels more like streetwear or lifestyle apparel.
3. Key Differences at a Glance
| Feature | Fleece | Sherpa |
|---|---|---|
| Feel | Smooth, soft, sporty | Fluffy, wool-like, plush |
| Warmth | Warm but lightweight | Very warm and insulating |
| Style | Casual, sporty, versatile | Bold, cozy, statement piece |
| Best For | Teamwear, light outerwear | Gifts, winter kits, fashion merch |
4. When to Choose Fleece
Go fleece when you need:
- 🧥 Functional warmth without the bulk
- 🧑💼 Versatile styles for all genders and sizes
- ⚙️ Easy layering under jackets or workwear
- 💰 Great price-to-warmth ratio
Our Trekker fleece is ideal for cool-weather events, uniforms, or corporate outdoor merch that needs to perform but still look clean.
5. When to Choose Sherpa
Pick Sherpa when you want:
- 🧸 Maximum softness and cozy vibes
- 📸 A statement piece that feels memorable
- 🎁 Merch packs or winter gifts with a premium feel
- 🧍 A lifestyle or fashion-focused look
Nerds’ Brooker and Liner jackets use Sherpa to full effect — they feel luxurious, look unique, and deliver instant comfort.
Warmth That Matches Your Brand
Fleece and Sherpa both bring serious comfort, but each tells a different story. Fleece is functional, flexible, and sporty. Sherpa is cozy, bold, and full of personality. Whatever your vibe, Nerds helps you find the right fabric to match — and turn it into merch that gets worn again and again.
Let’s build something warm, fuzzy, and unforgettable 🧥
